Project development entry

 

  1.  Project Development Entry

    1.      Our team Chemical Device

    In this section, you will briefly describe your team chemical device.

    What it is. What problems will the chemical device solve? And provide a hand sketch of the chemical device.

    Our chemical device is a door handle sanitizer.  It aims to reduce the problem of high infection rates of Covid-19 through indirect contact by an infected person. This can be through everyday objects that have been contaminated such as the door handle. Its function is to detect the hand on the door handle and spray hand sanitizer onto the door handle after a person lets go of the door handle. By doing so, it kills any bacteria or viruses on the door handle which in turns reduces the risk and reduces the rate of Covid-19 infections through indirect contact.





    2.      Team Planning, allocation, and execution

    In this section, list down your team member's name.

    Wei Xue (Team leader)

    Firmanshah (Chief Financial Officer)

    Anthony (Chief Operating Officer)

    Lionel (Chief Security Officer)

    Rufus (Chief Financial Officer)

    Show the finalized BOM (BILL OF MATERIALS) table.

    Project Title: 

      Automated Door sanitiser

     

     

    Team members: 

      Anthony, Wei Xue, Firmanshah, Rufus, Lionel

    Created by: 

      Anthony, Wei Xue, Firmanshah, Rufus, Lionel

    Date created: 

      16/12/2021

    BILL OF MATERIALS (BOM) 

    No 

    Description of item 

    Supplier  
    (Include hyperlink to the item in website of seller) 

    quantity 

    quantity unit 

    unit price 

    Total Cost  

    Available at W319 Lab or FabLab? (Y/N) 

    Infrared sensor Module

    https://sg.cytron.io/p-infrared-sensor-module 

    1

     $0.68 

     $0.68

     N

    Maker UNO Edu Kit

    https://robot-r-us.com.sg/p/maker-uno-edu-kit-arduino-compatible

     1

    -

    $18.70  

    $18.70 

     Y

    Clear Acrylic Sheet | A3 Size (297mm x 420mm x 3mm)

    https://shopee.sg/Clear-Acrylic-Sheet-A3-Size-(297mm-x-420mm)-Thickness-2-3-4-5-6-8-10-12mm-i.438933164.2953999830?sp_atk=68a086bd-da2a-40e6-aaf2-7abbfbfe395b

     1

    374.22 cm3

    $7.90  

    $7.90  

     Y

    5

     Spray Bottle

    https://shopee.sg/Small-Spray-Split-Bottle-Hydration-Fine-Mist-Spray-Bottle-Empty-Bottle-Set-Bottle-i.195689654.5393375158?sp_atk=4d3313f9-f5af-4391-8598-581046304c37

    1

    150ml

    $0.64

    $0.64

     N

    6

    Acrylic Glue

    https://artfriendonline.com/OnlineUsers/Product/PAP_PAD/PAINTING/ACRYLIC

    1

    50ml

    $3.85

    $3.85

    N

    7

    Acrylic Hinges

    https://artfriendonline.com/OnlineUsers/Product/PAP_PAD/PAINTING/ACRYLIC

    1

    -

    $3.90

    $3.90

    N

    Grand Total Cost: 

    $35.67

     

    Planned:








    Actual:






    Programming and Setup of Arduino Circuit: Wei Xue and Lionel

    Design of Box: Anthony

    Design of Components in box: Everyone

    3D Printing and Laser Cutting of Box and Components: Firman, Rufus

    3.      Design and Build Process

    In this section, provide documentation of the design and build process.

    Part 1. Design and Build of Part A ( firmanshah).          Firman's Blog                        Part 2. Design and Building of spray holder v2 (Rufus)

    Documentation for task 2.

    I was responsible for building and designing another spray bottle holder as seen below.

    This is how we designed the bottle holder.

    Firstly, I made the layout of how the holder would look like using Fusion 360


    Next, I extruded the layout of the holder using the extrude function.



    Hero shot for task 2.

    Here is my hero shot of my bottle holder.

    Part 3. Design and Build of the Arduino holder and box ( Anthony).

    Anthony's Blog

    Part 4. Coding of Arduino and Circuit Setup (Wei Xue+ lionel).                                           Wei Xue's Blog  Lionel's Blog

    Part 5: Assembling the Prototype (Everyone)                                                                       Lionel's Blog     Anthony's Blog    Wei Xue's Blog     Firmanshah's Blog

    During our assembly of prototype, it was a group effort conducted by all. On 11th February, we met up in school to build our device.

    So this is our planning stage where we determined where each part would be in the device.



    Next, we assembled the acrylic casing using acrylic glue.





    After gluing the acrylic case together, we started to assemble the interior pieces of the device using super glue and double-sided tape.



    Next, we attached the acrylic hinge onto the casing so that we can open and close our device.



    Afterwards, we attached our wires, Servo motor and infrared sensor into the case.









    Lastly after the glue is dried, we place our spray bottle in and tested our device.

    Live Demo:

    https://youtu.be/MsN0C-tHW1U





    4.      Problems and solutions

    In this section describe the problems encountered in the design and build process and how the team solved them.


    Problem 1: When we were using our first bottle holder design, we realized that if we were to put the bottle into the holder and secure it into the container, we realized that we were not             able to remove the bottle from the side.

    Solution: Our solution was to cut the bottle holder that Firman made into a semi-circle to allow users to replace the spray bottle as and when it was empty. This would allow us to replace the bottle from the top instead of the sides.

    Problem 2: Servo motor was not strong enough to push down the spray bottle.

    Solution: We decided to cut the spring inside the spray bottle to lower the spray bottle resistance. Another solution we did was to increase the range of the servo motor from 40-80 degrees to 30-120 degrees to give it more power to press down the spray bottle.

    5.      Project Design Files as downloadable files

    In this section, provide all the design files (Fusion360 files, .dxf files, .stl files, Arduino programs files) as downloadable files. You upload these files in OneDrive or google drive of your personal account. Each person must have these files. Always check that the links to download the files are working.

    Link to edit:

     https://drive.google.com/drive/folders/1IoNjm2DpI6_LEMhrlyfs-UZPBVXQFM2x?usp=sharing


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